3 EMS Staff Deployed with Relief Groups

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  • Chromalloy Announces New Thermal Barrier Coating to Enhance Aircraft Engine Efficiency

    ‘Low K’ Ceramic Coating Better Insulates Components, Allows Hotter Engine Operating Temperatures

    ORANGEBURG, N.Y., Feb. 1, 2011
    — Chromalloy announced today that its new thermal barrier coating enhances the performance of gas turbine engines.

    “Chromalloy’s new thermal barrier coating – the RT-35 Low K coating – provides lower thermal conductivity, which allows higher engine temperatures,” said Dr. Peter Howard, Vice President, Technology and Quality Assurance.

    The RT-35 Low K coating was patented by Chromalloy in 2006 and certified by the Federal Aviation Administration (FAA) in 2010 for use on the PW4000 second stage high pressure turbine blade after a series of tests confirming its low thermal conductivity, high thermal cycle durability and other attributes.

    The coating is currently in use by a commercial airline in Asia.

    The RT-35 Low K coating provides a layer of insulation to the base metal component and underlying bond coating surface of a turbine blade from the extreme heat of the combustion gases during engine during operation.

    “The coating provides 50-percent lower thermal conductivity, allowing engines to perform at higher temperatures,” Howard said. “Engines produce greater thrust when operating at higher temperature – and they can operate on the same amount of fuel as powerplants that operate at lower temperatures.

    “Chromalloy’s RT-35 Low K coating is a critical driver for the engine to deliver greater fuel efficiency to the operator,” he said.

    In addition, the RT-35 Low K coating increases the oxidation and corrosion resistance of the underlying bond coating as it is cooler and thus extends the life of the engine components – another cost saving for the operator.

    Chromalloy has been a pioneer in the development of innovative ceramic coatings for turbine engine “gas path” or hot section components for six decades, Chromalloy developed the industry’s first Electron Beam Physical Vapor Deposition (EBPVD) coatings with ceramic materials in the 1980s. Since that time the company has continued to develop innovative coatings for aerospace, aero-derivative, marine and industrial gas turbine components.
    Chromalloy produces a variety of vacuum plasma and diffused precious metal / aluminide coatings for all hot section engine components. The company is a supplier to aircraft operators for new and repair components, as well as to the leading engine original equipment manufacturers (OEMs).

    With 52 sales, repair and manufacturing locations in 17 countries, Chromalloy is the world’s largest independent supplier of technologically advanced repairs, coatings, and FAA-approved replacement parts for turbine airfoils and other critical engine components for commercial airlines, the military and industrial turbine engine applications.

    The company’s engineered components and blades are subject to the same FAA requirements and scrutiny as OEM-produced equipment.

    Chromalloy’s replacement parts for aircraft engines are FAA certified to meet or exceed the performance, reliability and durability specifications of original equipment manufacturer parts. In support of marine and land-based gas turbines, the company employs identical engineering disciplines used to produce its FAA-certified parts.

    The company’s continued investment in research and development of coatings and repair and manufacturing technology has led to the development of electron beam physical vapor deposition with ceramic materials, vacuum plasma, diffused precious metal / aluminide coatings, and vision-guided interactive laser welding and drilling for most advanced turbine engine components, as well as many other advanced technologies. More information is at www.chromalloy.com.

    Chromalloy has evolved from a gas turbine parts repair business into the leading independent supplier of advanced repairs, FAA approved replacement parts and maintenance, repair and overhaul for gas turbines used in aviation and land-based applications. Chromalloy serves the airline, military, marine and industrial gas turbine segments with a broad range of services at locations in 17 countries around the globe. Chromalloy is authorized by the FAA and EASA and many other NAAs, and is qualified under ISO and NADCAP. Chromalloy is a subsidiary of Sequa Corporation.

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    American Airlines Business ExtrAA Launches New York Area Promotion

    Companies Can Earn Up to 10 Award Tickets

    EW YORK, Oct. 5 — For a limited time, companies based in the Greater New York area, as well as Eastern Pennsylvania, that enroll in the Business ExtrAA program can receive up to 20,000 Business ExtrAA bonus points – enough for 10 Economy PlanAAhead® awards(1) valid for the Continental U.S., Canada and Mexico.

    Business ExtrAA® is a complimentary program that rewards companies for doing business with American Airlines. With Business ExtrAA, companies accrue points when their employees travel for business on American Airlines, American Eagle or American Connection® operated flights and include the company’s Business ExtrAA account number in their reservations. Employees also earn miles on their personal frequent flyer AAdvantage® accounts when traveling using their company’s Business ExtrAA account number, so both the company and the individual traveler benefit.

    Through this promotion, companies will have the opportunity to reach the maximum 20,000 points bonus via this stepped approach: to earn the first award ticket, companies must enroll in the Business ExtrAA program using promotion code BIGNY2 and have any one of their employees fly one round trip using the company’s new account number during the offer period, Oct. 4, 2010, through Jan. 31, 2011. Newly enrolled companies that spend $15,000 or more on qualifying** flights within the offer period will earn another 8,000 Business ExtrAA bonus points, equivalent to an additional four round-trip travel awards. Lastly, companies that spend a total of $30,000 or more during the offer period will earn another 10,000 Business ExtrAA bonus points, equivalent to an additional five round-trip travel awards. Every employee that travels using the company’s Business ExtrAA account number can help the company earn points.

    “In this tough economic climate, what better way for American Airlines to reward our most loyal small and medium business customers than by helping them minimize travel costs, simply for choosing to do business with us?” said Jim Carter, American’s Vice President – Eastern Sales Division. “We are pleased to offer this promotion to help new member-companies jump-start their bank of travel awards in our Business ExtrAA program.”

    Business ExtrAA points can be redeemed for more than 50 travel awards, including flights, upgrades, AAdvantage Gold® status, and Admirals Club® one-day passes, conference rooms, and memberships. Companies can choose how points are redeemed. Business ExtrAA points can be used to control business travel costs, donated as part of employee incentive programs or used to thank valued customers for their loyalty. The Business ExtrAA program keeps track of all ticket purchases and a sends a monthly e-mail to companies to advise when the account has been updated. Companies can also review their activity online 24 hours a day, seven days a week, and by contacting their dedicated customer service desk.

    For more information about Business ExtrAA, please visit www.aa.com/business or call 1-800-457-7072, 8:00 a.m. to 5:00 p.m. CT Monday – Friday (inside U.S. and Canada).

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    Helicopter Safety Questions and Answers

    Should cockpit voice recorders and flight data recorders be required for use in helicopters and light aircraft?

    Anyone following the rash of helicopter and light aircraft crash and forced landing reports would agree that greater safety rules should be put in place, as well as greater use of the technology which makes such things safer, as well as tracking causes. More rules and regulations may or may not make these crafts safer. After all, it is still up to the pilot’s judgement and the quality of the craft, as well as craft maintenance. But certainly, because the technology exists to keep track of flight data, it should certainly be required, even if it should be retrofitted.

    See the July press release below:

    For Immediate Release

    June 30, 2008 >
    Contact: Alison Duquette
    Phone: (202) 267-3883

    EMS Helicopter Safety

    Helicopter Emergency Medical Service (HEMS) operations are unique due to the emergency nature of the mission. In August 2004, the FAA initiated a new government and industry partnership to improve the safety culture at HEMS operators and recommend short-and long-term strategies for reducing accidents. While the FAA has not ruled out proposing new or changing existing rules, the agency has prompted significant short-term safety gains that do not require rulemaking. The FAA’s immediate focus is:

    • Encourage risk management training to flight crews so that they can make more analytical decisions about whether to launch on a mission.
    • Better training for night operations and responding to inadvertent flight into deteriorating weather conditions.
    • Promote technology such as night vision goggles, terrain awareness and warning systems and radar altimeters.
    • Provide airline-type FAA oversight for operators. Identify regional FAA HEMS operations and maintenance inspectors to help certificate new operators and review the operations of existing companies.

    Background

    There are approx. 750 emergency medical service helicopters operating today, most of which operate under Part 135 rules. HEMS operators may ferry or reposition helicopters (without passengers/patients) under Part 91.

    The number of accidents nearly doubled between the mid-1990s and the HEMS industry’s rapid growth period from 2000 to 2004. There were nine accidents in 1998, compared with 15 in 2004. There were a total of 83 accidents from 1998 through mid-2004. The main causes were controlled flight into terrain (CFIT), inadvertent operation into instrument meteorological conditions and pilot spatial disorientation/lack of situational awareness in night operations. Safety improvements were needed.

    FAA Oversight

    The FAA inspects HEMS operators, but is prompting changes beyond inspection and surveillance. Rather, the FAA is moving to a risk-based system that includes the initiatives outlined below which focus on the leading causes of the HEMS accidents.

    FAA Actions

    • In August 2004, the FAA established a task force to review and guide government and industry efforts to reduce HEMS accidents.
    • On January 14, 2005, the FAA hosted a meeting with HEMS industry representatives to discuss safety issues and gain feedback. Representatives from the Association of Air Medical Services, Helicopter Association International, the National EMS Pilots Association and several operators attended.
    • Decision-making skills: On January 28, 2005, the FAA published a notice providing guidance for safety inspectors to help operators review pilot and mechanic decision-making skills, procedural adherence, and crew resource management practices. It includes both FAA and industry intervention strategies (Notice 8000.293 Helicopter Emergency Medical Service Operations). These principles were reinforced in the “Safety Alert for Operators” (SAFO) 06001 issued on January 28, 2006.
    • Risk assessment programs: On August 1, 2005, the FAA issued guidance to inspectors promoting improved risk assessment and risk management tools and training to all flight crews, including medical staff (Notice 8000.301 Operational Risk Assessment Programs for Helicopter Emergency Medical Services).
    • Air Medical Resource Management (AMRM): On September 22, 2005, the FAA issued guidance to HEMS operators establishing minimum guidelines for Air Medical Resource Management (AMRM) training. The training focuses on pilots, maintenance technicians, flight nurses, flight paramedics, flight physicians, medical directors, specialty team members (such as neonatal teams), communications specialists (dispatchers), program managers, maintenance staff, operational managers, support staff, and any other air medical team members identified by specific needs (AC No. 00-64 Air Medical Resource Management).
    • Special emphasis inspection program: On September 27, 2005, the FAA issued a revised standards for inspection and surveillance of HEMS operators, with special emphasis on operations control, risk assessment, facilities and training, especially at outer locations away from the certificated holder’s principal base on operations.
    • FAA establishes new office: In December 2005, the FAA’s Flight Standards Service’s Air Transportation Division established the new Commuter, On Demand, and Training Center Branch (AFS-250) to work Part 135 and Part 142 policy issues.
    • Loss of Control (LOC) and Controlled Flight Into Terrain (CFIT): On January 24, 2006 the FAA issued a handbook bulletin to inspectors describing acceptable models for LOC and CFIT avoidance Programs. The bulletin provides inspectors with information to provide to HEMS operators for developing LOC/CFIT accident avoidance programs and clarifies existing guidance (HBAT 06-02 Helicopter Emergency Medical Services (HEMS) Loss of Control (LOC) and Controlled Flight Into Terrain (CFIT) Accident Avoidance Programs).
    • HBAT 06-01 & OpSpec A021: On January 24, 2006 the FAA issued revised guidance to inspectors regarding HEMS OpSpecs, amending the Visual Flight Rule (VFR) weather requirements for HEMS operations, including consideration of the adverse affects of reduced ambient lighting at night and mountainous terrain (HBAT 06-01 Helicopter Emergency Services; OpSpec A021/A002 Revisions).
    • Guidance to Part 142 training centers: On February 24, 2006, the FAA issued a Notice to Training Center Program Managers assigned to oversee Part 142 training Centers advising them of recent changes to HEMS operations and training standards (Notice 8000.317, Operator Training Provided by Part 142 Training Centers for Helicopter Emergency Medical Services.)
    • Public HEMS operators: On March 2, 2006, the FAA issued guidance to inspectors on the surveillance and oversight of public aircraft operators for HEMS operations (Notice 8000.318 Public Helicopter Emergency Medical Services (HEMS) Operations).
    • Terrain Awareness and Warning Systems (TAWS): On June 27, 2006, at the FAA’s request, RTCA, Inc. established a Special Committee to develop Helicopter Terrain Awareness and Warning System (H-TAWS) standards. These standards will be used to develop FAA requirements for H-TAWS systems, installation and operations.
    • Aeronautical Information Manual: In August 2006, the FAA revised the Aeronautical Information manual (AIM) to provide guidance to pilots on assessing ambient lighting for night visual flight rule (VFR) operations and for off-airport/heliport landing zone operations.
    • Aviation Rulemaking Committee (ARC): The FAA is currently reviewing the 140 recommendations made by the Part 135/125 ARC. We have begun rulemaking on many issues which pertain to HEMS operations and training. Examples of the areas considered for change are: weather requirements for IFR flight, medical personnel as crew, IFR landing minimums, instrument flight competency, etc.
    • International Helicopter Safety Team (IHST): The helicopter industry has formed the IHST to gather data and draft strategies to reduce helicopter accidents globally by 80 percent by 2015. The effort is modeled on the Commercial Aviation Safety Team (CAST) which has achieved a significant reduction in the commercial fatal accident rate in the United States. Members include the FAA, European Aviation Safety Agency (EASA), Transport Canada, the International Civil Aviation Organization (ICAO), and industry representatives.
    • Surveillance of large HEMS operators: The FAA’s Flight Standards Service established a task group to focus on the certification and surveillance requirements for large HEMS operators that support diverse medical programs throughout the United States. The group’s findings resulted in the increase in the cadre of inspectors assigned to HEMS operations.
    • Operational Control Centers: On May 5, 2008, the FAA’s Flight Standards Service issued an advisory circular (AC 120-96) highlighting the “best practices” for use by HEMS operators in establishing their control centers and training their specialists.

    Weather

    In March 2006, the FAA and the University Corporation for Atmospheric Research hosted a weather summit in Boulder, Colorado to identify the HEMS-specific issues related to weather products and services. Attendees explored possible regulatory improvements, weather product enhancements, and operational fixes specific to HEMS operations. Attendees included the National Weather Service, National Center for Atmospheric Research (NCAR), Helicopter Association International, American Helicopter Society International, Association of Air Medical Services, National EMS Pilots Association, National Association of Air Medical Communications Specialists, manufacturers, and many operators.

    As a result, the FAA funded the development and implementation of a graphical flight planning tool for ceiling and visibility assessment along direct flights in areas with limited available surface observations capability. Its use improves the quality of go/no-go decisions for HEMS operators. The tool was fielded in November 2006. The response from the users continues to be very favorable (Notice 8000.333, HEMS use of the aviation digital data service experimental HEMS tool).

    Night Vision Goggles

    The FAA has a solid record of facilitating safety improvements and new technologies for EMS helicopters, including certification of Night Vision Goggles (NVGs). Since 1994, the FAA has worked 28 projects or design approvals called Supplemental Type Certificates (STCs) for installation of NVGs on helicopters. This number includes EMS, law enforcement and other types of helicopter operations. Of the 28 projects, the FAA has approved approx. 15 NVGs STC’s for EMS helicopters. The FAA initiated and wrote (in coordination with RTCA) the minimum standards for NVGs/cockpit lighting.

    Technical Standard Order (TSO) C164 was published on September 30, 2004 referencing RTCA document DO 275 Minimum Operational Performance Standards (MOPS), published October 12, 2001. The FAA has hosted workshops to help applicants work with the FAA to obtain NVG certification. One set of NVGs costs approx. $7,000 and an operator must carry multiple sets per flight. Certification is just one step. The operator must also have an FAA-approved training program for using NVGs.

    The FAA has revised the NVG guidance in the Operations Inspectors Handbook, Order 8900.1. Produced using considerable industry input, the revision includes the establishment of a cadre of NVG national resource inspectors (Notice 8000.349, Night Vision Imaging Systems).

    Flight Data Recorders

    Flight Data Recorders (FDRs) are not required for HEMS operations. FDRs offer value in any accident investigation by providing information on aircraft system status, flight path and attitude. The weight and cost of FDR systems are factors. Research and development is required to determine the appropriate standards for FDR data and survivability in the helicopter environment, which typically involves substantially lower speeds and altitudes than airplanes. Funds are currently best invested in preventive training.

    However, the FAA is studying alternatives to expensive and heavy airliner-style FDRs, especially in light of the relatively low-impact forces in most helicopter accidents. By establishing a standard appropriate to the helicopter flight envelope, the FAA may be able to make meaningful future FDR rulemaking efforts.

    Terrain Awareness Warning Systems

    The FAA supports the voluntary implementation of Terrain Awareness Warning Systems (TAWS) and did consider the possibility of including rotorcraft in the TAWS rulemaking process. Through this process, however, the FAA concluded that there are a number of issues unique to VFR helicopter operations that must be resolved before the FAA considers mandating the use of TAWS in this area, such as modification of the standards used for these systems. For example, helicopters typically operate at lower altitudes so TAWS could potentially generate false alerts and “nuisance” warnings that could negatively impact the crew’s response to a valid alert. TAWS application to HEMS would require study of TAWS interoperability within the lower altitude HEMS environment, and possibly a modification of TAWS system standards.

    At the FAA’s request, RTCA, Inc. established a Special Committee (SC-212) to develop H-TAWS standards for use in future FAA rulemaking projects. The final report was delivered to RTCA in March 2008. Those standards are being reviewed by the FAA’s Aircraft Certification Service for the development of an HTAWS technical standards order.

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    Fourth Investigative Update on Boeing 787 Battery Fire


    NTSB Provides Fourth Investigative Update on Boeing 787 Battery Fire in Boston

    January 27, 2013
    WASHINGTON – The National Transportation Safety Board today released a fourth update on its investigation into the Jan. 7 fire aboard a Japan Airlines Boeing 787 at Logan International Airport in Boston. The fire occurred after the airplane had landed and no passengers or crew were onboard.

    The event airplane, JA829J was delivered to JAL on December 20, 2012. At the time of the battery fire, the aircraft had logged 169 flight hours with 22 cycles. The auxiliary power unit battery was manufactured by GS Yuasa in September 2012.

    NTSB investigators have continued disassembling the internal components of the APU battery in its Materials Laboratory in Washington, and disassembly of the last of eight cells has begun. Examinations of the cell elements with a scanning-electron microscope and energy-dispersive spectroscopy are ongoing.

    A cursory comparative exam has been conducted on the undamaged main battery. No obvious anomalies were found. More detailed examination will be conducted as the main battery undergoes a thorough tear down and test sequence series of non-destructive examinations.

    In addition to the activities at the NTSB lab, members of the investigative team continue working in Seattle and Japan and have completed work in Arizona. Their activities are detailed below.

    ARIZONA
    The airworthiness group completed testing of the APU start power unit at Securaplane in Tucson and the APU controller at UTC Aerospace Systems in Phoenix. Both units operated normally with no significant findings.

    SEATTLE
    Two additional NTSB investigators were sent to Seattle to take part in FAA’s comprehensive review. One of the investigators will focus on testing efforts associated with Boeing’s root cause corrective action efforts, which FAA is helping to lead. The other will take part in the FAA’s ongoing review of the battery and battery system special conditions compliance documentation.

    JAPAN
    The NTSB-led team completed component examination of the JAL APU battery monitoring unit at Kanto Aircraft Instrument Company, Ltd., in Fujisawa, Kanagawa, Japan. The team cleaned and examined both battery monitoring unit circuit boards, which were housed in the APU battery case. The circuit boards were damaged, which limited the information that could be obtained from tests, however the team found no significant discoveries.

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    FAA Orders Inspections for Boeing 767 Pylons

    July 21 – The FAA is ordering U.S. operators of 138 Boeing 767 airplanes to reduce the initial pylon inspection time mandated in a September 22, 2005 Airworthiness Directive from 10,000 to 8,000 total flights. This inspection must be done within 400 flights after the most recent inspection required by the 2005 directive, or within 90 days, whichever occurs later.

    The FAA is also reducing the interval for repetitive inspections for cracking of the pylon midspar structural fittings and an adjacent structure from 1,500 to every 400 flights thereafter. There is also an option for replacing the fittings instead of conducting the inspections.

    Since the 2005 Airworthiness Directive (AD), the FAA has received two reports of cracking of the midspar structural fitting on Boeing 767 pylons. The pylon attaches the engine to the wing. Undetected cracking could lead to fracture of the structural components, damage to the pylon, and separation of the engine from the wing.

    The Immediately Adopted AD affects 138 U.S.-registered airplanes out of 314 worldwide. The total cost to U.S. operators is approximately $46,920. The AD affects only those 767 models that have the original pylon design. Boeing has improved the design of the 767 pylon and those aircraft with the improved pylon designs are not included in this AD.

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    NTSB Sends Investigators to Paraguay

    February 4, 2013
    WASHINGTON – The National Transportation Safety Board is sending investigators to assist in the investigation of a Robinson R44 II helicopter that crashed about 80 miles north of Asuncion, Paraguay. Initial reports indicate that the pilot and two passengers were fatally injured.
    The investigation is being led by the Paraguay Civil Aviation Authority (CIPAA). The NTSB has designated senior investigator Paul Cox as the U. S. accredited representative to the CIPAA’s investigation and he will be accompanied by representatives from NTSB, the FAA, Robinson Helicopters, and Lycoming Engines. The U.S. team is expected to arrive Wednesday morning. Further information regarding the investigation will be released by the CIPAA.

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